Intelligent predictive maintenance for critical rotating equipment

Condition monitoring systems are essential for maintaining the health of critical rotating equipment such as pumps. These systems help reduce the risk of sudden failures and significantly boost uptime and productivity. Alfa Laval’s condition monitoring solutions utilize the Internet of Things (IoT), connected devices, and advanced analytics to maximize process throughput, reduce total cost of ownership, and increase plant productivity.

Real-Time visibility with CM Connect
With Alfa Laval’s CM Connect, you gain complete 24/7 real-time visibility of your pump health. This intelligent system allows you to:

Focus attention and prioritize service for pumps using condition monitoring data and an intuitive user interface.
Cut maintenance costs by eliminating unplanned downtime, staff overtime, and rush orders for spare parts.
Extend pump lifetime and lower total cost of ownership.
Save valuable maintenance staff time and resources by focusing attention where it is needed most.
Service critical pumps only when maintenance is required using intelligent diagnostics.

Benefits for Industry
Industries that rely on rotating equipment often spend billions on unplanned maintenance. Alfa Laval condition monitoring solutions are intelligent IoT systems that use advanced sensors to measure and collect critical data on machine vibration. With these systems, plant operators can predict, prioritize, and plan condition-based maintenance activities using actionable machine health data and insights, preventing equipment failure, optimizing asset performance, and ensuring production continuity.

Alfa Laval Analytics – AI-Based Online Condition Monitoring

Alfa Laval Analytics is a leading AI-based solution for online condition monitoring. This advanced system helps detect potential machine failure before it occurs and diagnose the root cause. The user-friendly and affordable solution ensures your pumps are always at peak performance, providing peace of mind and maintaining operational efficiency.

How Do Alfa Laval Condition Monitoring Systems Work?
The Alfa Laval condition monitoring portfolio includes:

Alfa Laval CM: A wireless monitoring unit that collects triaxial vibration data, surface temperature, and run time of the pumps, transmitting via Bluetooth to the CM Connect gateway.
Alfa Laval CM Connect: Transmits data to the cloud via 4G.
Users can access data and trend analyses using an intuitive web-based dashboard on PCs and mobile devices, anytime and anywhere. The dashboard displays pump health, battery status of the units, historical vibration data for FFT frequency analysis, current and total running hours, and pump information such as serial number, model, and type.

Ensuring Reliability with Alfa Laval Service Partners

Using Alfa Laval service partners guarantees easy access to service centers that use genuine Alfa Laval spare parts, maintain equipment reliability, and conduct maintenance under warranty.

Alfa Laval Connected Services Subscription
Purchasing the Alfa Laval CM Connect includes a 12-month Connected Services subscription. This subscription covers cellular connectivity, remote support during setup, access to data on current asset condition, and assistance in establishing a performance measurement baseline. From any remote location, an unlimited number of users can monitor pump conditions on PCs and mobile devices. The intuitive user interface and CM Connect App present data on an easy-to-understand dashboard, highlighting assets in need of attention.

Optimize your plant’s performance and ensure continuous
production with Alfa Laval’s intelligent condition monitoring systems. For more information, visit Iversen Trading.